Industrial Automation Training (PGDIA)

100% Placement Assistance

About Course

Zenith Automation, PGDIA is job oriented training programs for the fresh instrumentation, electrical and electronics engineers who are looking for the jobs in industrial automation segment.

Zenith Automation only training company provides automation training on widest range of products that include programmable Logic Controllers (PLC), Supervisory Control and Data Acquisition (SCADA), Drives, Instrumentation and Distributed Control Systems (DCS).

Our Programs Focus on Practice Sessions, hands on experience on latest automation systems and troubleshooting apart from
fundamental aspects. The courses cover most widely used automation systems which include PLCs such as Allen Bradley, Siemens and Modicon; Emerson precess Control's “Delta” “V” DCS, Wonderware In touch SCADA Software, Leading brands of drives and instrumentation.

Programmable Logic Controllers – PLC

(Allen Bradley, Siemens, Modicon, GE Fanuc & Mitsubishi)

Introduction to PLC

Introduction to PLC hardware and role in automation
Architectural Evolution of PLC
Introduction to the field devices attached to PLC
PLC Fundamentals - (Block diagram of PLC's)
Detail information about PLC components
Power supply, CPU, I/Os, Communication bus
Various ranges available in PLC's
Types of Inputs & outputs / Source Sink Concepts
Wiring of the I/O devices
Concept of flags
Scan cycle execution

Programming of PLC & Troubleshooting

Introduction to PLC programming software
Addressing concepts
Introduction to bit, byte & word concepts
Programming instructions arithmetic and logical
Load /and /or/out / and Read / Write
Compare / Add / Sub /And /Or – Blocks
Leading edge / trailing edge instructions
MOVE block application
Timer and Counter Blocks programming
Advanced instructions
File handling
Comment functions
Master control /set /reset function
Upload, download, Monitoring of programs
Monitoring / Modifying data table values
Standard procedure to be followed in wiring / writing ladder etc
Communication protocol
Troubleshooting and fault diagnostics of PLC
Documenting the project

Operation and Maintenance of PLC

Setting up PLC's / Connecting CPU, I/O modules,Rack, Back plane and Communication bus
Connecting Field devices to PLC's I/Os
Installing and to starting the programming terminals
Identifying the status of PLC and communication bus
Fault detection and error handling
Forcing of the I/O's
Back up of the programs and reloading
CPU, I/O module replacements

Supervisory Control and Data Acquisition Software (SCADA) WonderWare InTouch

Applications of SCADA software
Diﬀerent packages available with I/O structure
Features of SCADA software
Creating a new SCADA application
Creating Database of Tags

Creating & Editing graphic display with animation
Data Entry / Start Stop command
Analog entry
Sizing, Movement, Blinking, Visibility, Filling

Trending

Creating & Accessing Real-time and Historical Trends

Creating Alarms & Events
Writing logic through script

Connectivity with the diﬀerent hardware
Communication protocols
Communication with PLC
Communication with Data Acquisition System

Connectivity between software
Concept of DDE, DLL, OPC drivers
Commissioning the network nodes
Troubleshooting the application

Fault diagnostics and error handling
Sorting communication problems

(Allen Bradley Power Flex)

AC Drives

Introduction to AC Drives
Selection criteria of the drives for particular application

Speed /Torque Characteristic
Frequency converter techniques.
Control techniques of AC drives

Conﬁguration of diﬀerent motor parameter for drives alarm and Process History

Speed and torque control
Types of braking
Ramp selection
Jog/inch selection
Flux optimization
Load equalization
Selection of slip & skip frequencies
Preset speed selection
RPM etc.

Remote and Local operation of Variable Speed Drives
Communication with PLCs

Study of diﬀerent operational methods
PWM method
Flux vector control
Vector voltage control

Direct torque control etc.
Troubleshooting
Case study and diﬀerent applications of Drives in the industry

Distributed Control Systems (DCS)

Introduction to various control systems used

Applications of DCS system
Architectural evolution for DCS
Hardware architecture of DCS
Processor
Power supply
I/O modules
Communication bus
Operator and Engineering station
Redundancy

Comparison between the hardware PLC & DCS
Practical exposure on DCS system
Overview of the system components and topologies
Detailed information on

Controllers
I/O cards
Carriers
System power suppliers

Control networks
Designing DCS based automation solution for the application
Setting up DCS system with PS, Controllers, I/Os with communication bus system
Connecting ﬁeld devises to DCS

- Conﬁguring engineering and operator stations
- Application development in DCS system
- Alarm and Process History
- Sequential Function Charts
- Display Scripting
- Users and Securities
- Custom Faceplates
- Custom Dynamos
- Scripting and programming languages
- Conﬁguring nodes on networks
- Networking technologies in DCS systems
- Redundancy systems available in DCS
- Troubleshooting
- DCS troubleshooting techniques
- Reading the Error status bits
- Replacing the faulty modules
- Fault diagnostics and error handling
- Backup & Restore Procedures and Techniques

Electrical Systems

Electrical Systems

Concepts of Generation and Distribution of Electricity
Properties of Resistance, Inductance and Capacitance
AC and DC principles
Conductors and Insulators
Abnormal conditions in the system
Calculation of Short circuit current
Selection of equipments for Panel
General assembly of Panels(LT & HT)

L. V. Switchgear

Knowledge on Oil Circuit Breaker,SF6 CB.,VCB Miscellaneous Subjects
Earthing
Ingress protection (IP)
Electrical Safety
Preventive maintenance
Using measuring instruments like Multimeter, Meger Earth resistance meter

Human Machine Interface

Introduction to HMI
Interfacing with PLC
Creating Screen
Creating Tag Database
Navigation Between Screens
User Output / Input Display
Function Key
Downloading Application
Troubleshooting / Maint.

Panel Designing

Preparing General Arrangement Diagram
Load Calculation
Panel Wiring

Hydraulic & Pneumatic Systems

Fundamentals of hydraulics: Basics of water and oil hydraulics

Hydraulic system accessories: Reservoirs, ﬁlters, coolers, Instrumentation and accumulators
Principle construction and working of components
Hydraulic pumps: Pump basics, centrifugal & positive displacement pumps
Pressure control: relief, reducing, regulating valves
Flow control: FCV, Flow dividers, non-return valves
Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
Direction control valves: Direct operated, pilot operated
ISO symbol, circuit design and hydraulic circuit reading
Performance evaluation and testing of Hydraulic pumps, Relief & DC valves
Principle of solenoid valves
Working principles of proportional valves and servo valves
Introduction of cartridge valves (if required)
Interpretation and discussions of electro-hydraulic circuits in plant machinery
Mill hydraulic systems
Material handling system
Proportional variable pump control system
Hydraulic drives & controls
General troubleshooting and maintenance
Fault-ﬁnding & trouble shooting of compressed air control circuits
Guidelines for industrial safety

Instrumentation

Purpose of instrumentation
Basic Measurement Concepts
Flow Measurement
Temperature measurements
Pressure measurements
Level Measurement
Vibration monitoring system
Measurement of pH
Conductivity Measurement
Smart Transmitters
HART Communication
Field bus technology
Control Valves
Closed Loop Controls
AMS Concepts & Overview

Industrial Networking

Introduction to protocols, RS232, RS485 & Ethernet
Features of RS232, RS485 & Ethernet
Addressing format of RS485
Addressing format of Ethernet Interfacing PLC with SCADA on RS232
Interfacing PLC with HMI on RS232
Interfacing PLC with SCADA on Ethernet
Interfacing PLC with HMI on Ethernet
Third party connection & wiring practical
Protocol convertors wiring & data transfers

AUTOCAD

Introduction to AUTOCAD electrical designing software
Practical hands on diﬀerent drawing tools of AUTOCAD
Designing control circuits of DOL, RDOL and Star Delta starters
Designing power circuits of DOL, RDOL and Star Delta
Creating BOM for project management in the software
Drawing GA diagrams of control panel in the software
Convert AUTOCAD ﬁles into PDF format for exporting

EPLAN

Introduction to EPLAN Electrical design software with all features
Understanding of electrical switchgear layout
Creating a new project in EPLAN P8 software
Creating project hierarchy for a plant project
Creating project page for control circuit
Creating project page for power circuit
Creating part data for the selection of switchgear

Gorai Address & Contact

Plot no. 355-375, opp. Mumbai Bank, Next to shivneri bus stop, Road no. RSC-37 & Gorai Road, Borivali West, Mumbai - 400092.

Phone: +91 9920397835

Borivali Address & Contact

'DATTANI TRADE CENTER, Shop No. B 007, GROUND Floor, CHANDAVRKAR ROAD NEAR BMC OFFICE, BORIVALI WEST MUMBAI 400092

Phone: +91 9920397835